BrettNortje
Banned
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https://en.wikipedia.org/wiki/Tool_and_die_maker said:Tool and die makers are a class of machinists in the manufacturing industries who make jigs, fixtures, dies, molds, machine tools, cutting tools, gauges, and other tools used in manufacturing processes.[1] Depending on which area of concentration a particular person works in, he or she may be called by variations on the name, including tool maker (toolmaker), die maker (diemaker), mold maker (moldmaker), tool fitter (toolfitter), etc.
Tool and die makers work primarily in toolroom environments—sometimes literally in one room but more often in an environment with flexible, semipermeable boundaries from production work. They are skilled artisans (craftspeople) who typically learn their trade through a combination of academic coursework and hands-on instruction, with a substantial period of on-the-job training that is functionally an apprenticeship (although usually not nominally today). Art and science (specifically, applied science) are thoroughly intermixed in their work, as they also are in engineering. Manufacturing engineers and tool and die makers often work in close consultation as part of a manufacturing engineering team. There is often turnover between the careers, as one person may end up working in both at different times of their life, depending on the turns of their particular educational and career path. (In fact, there was no codified difference between them during the 19th century; it was only after World War II that engineering became a regulated profession exclusively defined by a university or college engineering degree.) Both careers require some level of talent in both artistic/artisanal/creative areas and math-and-science areas. Job-shop machinists can be any combination of toolmaker and production machinist. Some work only as machine operators, whereas others switch fluidly between toolroom tasks and production tasks.
https://en.wikipedia.org/wiki/Machine_tool said:A machine tool is a machine for shaping or machining metal or other rigid materials, usually by cutting, boring, grinding, shearing, or other forms of deformation. Machine tools employ some sort of tool that does the cutting or shaping. All machine tools have some means of constraining the workpiece and provide a guided movement of the parts of the machine. Thus the relative movement between the workpiece and the cutting tool (which is called the toolpath) is controlled or constrained by the machine to at least some extent, rather than being entirely "offhand" or "freehand".
The precise definition of the term machine tool varies among users, as discussed below. While all machine tools are "machines that help people to make things", not all factory machines are machine tools.
Today machine tools are typically powered other than by human muscle (e.g., electrically, hydraulically, or via line shaft), used to make manufactured parts (components) in various ways that include cutting or certain other kinds of deformation.
With their inherent precision, machine tools enabled the economical production of interchangeable parts.
https://en.wikipedia.org/wiki/Machine_tool said:Examples of machine tools are:
Broaching machine
Drill press
Gear shaper
Hobbing machine
Hone
Lathe
Screw machines
Milling machine
Shear (sheet metal)
Shaper
Saws
Planer
Stewart platform mills
Grinding machines
Multitasking machines (MTMs)—CNC machine tools with many axes that combine turning, milling, grinding, and material handling into one highly automated machine tool
When fabricating or shaping parts, several techniques are used to remove unwanted metal. Among these are:
Electrical discharge machining
Grinding (abrasive cutting)
Multiple edge cutting tools
Single edge cutting tools
Other techniques are used to add desired material. Devices that fabricate components by selective addition of material are called rapid prototyping machines.
This milling thing must stop! i am suggesting replacing all tooling with hydraulic presses! these would see the metal laid down, and then using a bolt cutter type of concept, we use pressure applied very fast to shape the metal with a cardboard cut out sort of thing.
This will see the metal pressed into position, or, simply pushed/cut away from the rest of the materials. this would be like a 'paper press,' where the paper is cut when they separate it from the rest of the paper or magazine materials.
https://en.wikipedia.org/wiki/Tool_management said:Tool management is needed in metalworking so that the information regarding the tools on hand can be uniformly organized and integrated. The information is stored in a database and is registered and applied using tool management. Tool data management consists of specific data fields, graphics and parameters that are essential in production, as opposed to managing general production equipment.
Unlike hand tools, a tool in numerically (digitally) controlled machines is composed of several parts, such as the cutting tool (which may be one piece or comprise a body plus indexable inserts), a collet, and a toolholder with a machine taper. Putting the parts together accurately into an assembly is required to achieve error-free production.
Processing a part with a CNC (computer numerically controlled) machining operation requires several tool assemblies that are documented in a list. Each component, each assembly and each list has an identifier under which the specifications are found. Tool management is divided into documentation (master data) and logistics (transaction data). The documentation includes information needed for a trouble-free and a comprehensible production process. Spare parts, experiences in production and the corresponding data can be managed. Several functions are available to manage, process, print and combine with other applications.
Logistics deals with demand planning, supplies and tool location. This includes, on one hand, the location in the warehouse and the purchasing of individual parts with the corresponding consumption report. It also allows the planning and coordination of the movements of the assemblies within the shop floor.
In the decades of the 2000s and 2010s, tool management has increasingly moved toward a universal, industry-standard, machine-readable format for encoding tooling information, which makes possible better software, greater automation, and better simulation. ISO 13399 (Cutting tool data representation and exchange) "is an international standard designed to give industry a common language to describe cutting tool products in a digital format."[1]
Learn metallurgy.
Is there anything in particular you would like to tell me about that 'metallurgy topic?' we could replace the shaping of it, like i said, with graphene pressing, as, that will not get damaged, while the metals can be shaped well, and then coated.
You can't hot or cold press everything. You can't cast everything. We have a wide range of needs from our metal tools. If it was that easy, we would already be doing it. Some things need to be hard and rigid. Some things need to be hard but with give. Some things need to be hard but flexible.
Let me put it to you like this. A crescent wrench, a spring, and an I beam are all made from the same thing. But they are all physically completely different. Because of the way they were handled during construction.
https://en.wikipedia.org/wiki/Precision_engineering said:One of the fundamental principles in precision engineering is that of determinism. System behavior is fully predictable even to nanometer-scale motions.
"The basic idea is that machine tools obey cause and effect relationships that are within our ability to understand and control and that there is nothing random or probabilistic about their behavior. Everything happens for a reason and the list of reasons is small enough to manage." - Jim Bryan
"By this we mean that machine tool errors obey cause-and-effect relationships, and do not vary randomly for no reason. Further, the causes are not esoteric and uncontrollable, but can be explained in terms of familiar engineering principles." - Bob Donaldson
Professors Hiromu Nakazawa and Pat McKeown provide the following list of goals for precision engineering:
Create a highly precise movement.
Reduce the dispersion of the product's or part's function.
Eliminate fitting and promote assembly, especially automatic assembly.
Reduce the initial cost.
Reduce the running cost.
Extend the life span.
Enable the design safety factor to be lowered.
Improve interchangeability of components so that corresponding parts made by other factories or firms can be used in their place.
Improve quality control through higher machine accuracy capabilities and hence reduce scrap, rework, and conventional inspection.
Achieve a greater wear/fatigue life of components.
Make functions independent of one another.
Achieve greater miniaturization and packing densities.
Achieve further advances in technology and the underlying sciences."[2]
I hear and understand what you are saying, but honestly i am so excited about this sort of thing to bring it forwards or make it work better that often i forget that there are things that are hard to do and have been thought of before.
But, wouldn't you say i have some good ideas? not all of them, just some of them?
I would say that you're trying to, but to be honest, you can't revolutionize something without being highly intimately familiar with it. As in, know it, inside and out, forwards and backwards, etc.
My dad was a metal worker, so I know a LITTLE, but certainly not enough to be proposing changes of any sort.
Let me ask you a question that will put you on the path.
What's the difference between iron and steel.
If you have to look up the answer, to get it correct, then that's a strong sign suggesting that you have way more to learn before you can really even begin to try to problem solve on the subject.
I think one of them has more density than the other.
History and legend are filled with stories of magic swords, I have always thought that every so oftenCarbon.
More carbon, harder, but more brittle iron. Steel. An alloy of iron.
Less carbon, softer, more malleable iron. Iron. An element.
And there are worlds of variations in between. Steel is made by melting iron with some form of wood burning. Well, that's he old school, black smith way. The carbon released from the burning wood or coal mixes with the melting iron, and once cooled, voila.
As Conan the barbarian would say, the riddle of steel, answered.
But it doesn't stop there. Anytime you melt iron, you run the risk of changing its properties. And there no pressing or forming some of the harder varieties of steal, especially once you start adding chromium to it. Only way to work it then is by machining.
History and legend are filled with stories of magic swords, I have always thought that every so often
a blacksmith would end up with steel instead of iron, and the sword would be so much better that it would appear magic.
I hear and understand what you are saying, but honestly i am so excited about this sort of thing to bring it forwards or make it work better that often i forget that there are things that are hard to do and have been thought of before.
But, wouldn't you say i have some good ideas? not all of them, just some of them?
Learn metallurgy.
History and legend are filled with stories of magic swords, I have always thought that every so often
a blacksmith would end up with steel instead of iron, and the sword would be so much better that it would appear magic.
Your pontificating about things you don't know about.
Research forged vs cast.
Obviously it would be easier to simply make casts for every metal thing we need. But there are many different traits of different metals, and all of them changed based on how those metals are treated.
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